Kormorgen SERVOSTAR 406A-C S406BA-CA servo driver
product description
Kormorgen SERVOSTAR 406A-C S406BA-CA servo driver
1、 Core parameters and performance
Electrical parameters
Rated voltage: 24V DC (some models support 115V/230V/400V AC input, please confirm with specific models).
Current range: 100-400A, supports high dynamic load applications.
Power range: covering 1kW to tens of kW, suitable for servo motors of different power levels (such as AKM, GOLDLINE series).
Speed response frequency: Some models reach 500kHz, meeting the requirements of high-precision motion control.
function characteristics
Control mode: Supports three loop control of current, speed, and position, compatible with ± 10V analog commands, pulse/direction, SynqNet, SERCOS, and other digital protocols.
Multi axis expansion capability: Through internal bus communication, a single spindle can be expanded to 7 slave axes, simplifying system wiring.
Protection mechanism: Integrated overload protection, overheating protection, and power filter to ensure stable operation.
Communication interface: standard RS232 interface, supporting parameter programming and debugging; Some models support Ethernet or fieldbus.
physical property
Weight: Approximately 2kg, compact structure, easy to integrate into equipment.
Heat dissipation design: using a combination of radiator and fan, supporting long-term continuous operation.
Protection level: IP20 or higher, suitable for industrial environments.
2、 Typical application scenarios
Industrial Automation
Robot: As a joint driver, it achieves high-precision trajectory control (such as welding and assembly robots).
CNC machine tool: drives the spindle or feed axis to improve machining accuracy and efficiency.
Packaging machinery: Control actions such as flying shears and feeding to ensure synchronization and speed stability.
In the field of new energy
Wind power variable pitch system: achieves precise adjustment of blade angle through high torque control.
Photovoltaic tracking bracket: Drive the motor to adjust the angle of the solar panel, maximizing power generation efficiency.
Other industries
Printing machinery: Control the tension and speed of the roll material to avoid paper breakage or overprinting deviation.
Textile machinery: drives the spindle and roller to achieve high-speed and low vibration operation.
3、 Market prices and procurement channels
Price range
Brand new equipment: Approximately 35471 yuan/unit (minimum order quantity 1 unit, including tax and SF free shipping).
Repair service: The repair quotation starts at approximately 888 yuan per unit (including inspection, replacement of components, and a 6-month warranty).
Second hand/refurbished equipment: The price varies greatly due to differences in condition and functional integrity, and requires specific negotiation.
Procurement channels
Official authorized agents: such as Xiamen Yuguan Trading Co., Ltd. (Xiamen, Fujian) and Guangzhou Chaode Electromechanical Equipment Co., Ltd. (Guangzhou, Guangdong), providing genuine product guarantee and after-sales service.
Industrial e-commerce platforms such as AiGou and China Supplier Network have suppliers posting product information, which requires verification of merchant qualifications and user evaluations.
Repair service providers: Beijing Huibo Times Technology Co., Ltd., Shanghai Yangon Electronic Technology, etc. provide repair and spare parts replacement services.
4、 User reviews and word-of-mouth
Performance advantages
High precision: Users have provided feedback that the position control error is less than ± 0.01mm, meeting the needs of industries such as semiconductors and 3C.
Fast dynamic response: With a speed loop width of up to 1kHz, it is suitable for high-speed start stop scenarios such as dispensing machines and surface mount machines.
Strong stability: The long-term operation failure rate is less than 0.5%, and the maintenance cycle is over 2 years.
Potential Shortcomings
Higher price: Compared to domestic drivers such as Huichuan and Envision, the cost is about 30% -50% higher.
Debugging is complex: professional engineers are required for parameter tuning, and beginners have a steep learning curve.
Long spare parts cycle: The procurement of imported model spare parts takes 1-2 months, which may affect downtime losses.
5、 Maintenance and troubleshooting
Daily maintenance
Cleaning: Clean the radiator dust with a soft brush every month to avoid blockage and overheating.
Inspection: Check the power cord and encoder feedback wire for looseness or damage every quarter.
Ventilation: Ensure that there is at least 10cm of heat dissipation space around the drive, and the ambient temperature is ≤ 40 ℃.
Common faults and solutions
Fault code F06 (motor overheating):
Reason: Excessive motor load, temperature sensor malfunction, poor heat dissipation.
Solution: Check if the load exceeds the limit, clean the radiator, and replace the temperature sensor.
Unable to start:
Reason: Abnormal power supply voltage, interrupted control signal, driver protection action.
Solution: Measure the power supply voltage, check the control line connection, and reset the driver protection.
Large positional deviation:
Reason: Loose encoder, incorrect parameter settings, mechanical transmission clearance.
Solution: Tighten the encoder, recalibrate the PID parameters, and adjust the mechanical transmission components.
6、 Selection suggestions
Select power based on load requirements:
Light load (such as conveyor belt): Choose the model with a rated current of 100-200A.
Heavy load (such as CNC machine spindle): Choose the 300-400A model.
Select the model according to the control protocol:
Analog control: Select the basic model (such as 406A-C).
Digital bus control: Select high-end models that support SynqNet or SERCOS (such as S406BA-CA).
Consider repairing or refurbishing equipment when budget is limited:
The maintenance cost is about 20% -30% of the new equipment, suitable for scenarios that are sensitive to downtime.
Main products, advantageous supply, sufficient inventory, if you need more, please contact me.
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